Assembling the JOELLE Chest of Drawers — Assembly Instructions
Assembling the JOELLE chest of drawers requires a systematic approach due to the system of cam lock fasteners and wooden dowels, but it can be completed with standard tools in roughly 90 to 120 minutes.
The JOELLE range includes various configurations differing in dimensions and finish. Regardless of whether you are assembling a compact version for the hallway that is 30 cm or 35 cm deep, or a wide bedroom chest of drawers with a 100 cm width – the basic assembly principle remains identical. The furniture is generally made of melamine-faced chipboard, whilst thinner MDF panels are used for the back panels and drawer bases.
This guide leads you step by step through the assembly process, from preparing the carcase to inserting the drawers and completing the strictly required wall fixing.
Scope of Delivery and Preparation
Before you begin the actual assembly, thorough preparation is crucial. Assembling a chest of drawers resembles a mechanical puzzle – if you sort the components and fittings by type and size beforehand, the pieces will come together almost effortlessly.
Check against the included parts list to ensure all components are present. Typically, the pack includes:
- Side panels (left/right)
- Base panel and top panel
- Cross rails / stretchers
- Drawer fronts, sides, and backs
- Shelves (if applicable)
- MDF back panels
- Fittings bag (screws, wooden dowels, cam lock fasteners, nails)
- Drawer runners (usually ball bearing runners or roller runners)
- Furniture feet or plinth glides
Required Tools
You do not need specialist tools to assemble JOELLE models. Keep the following items ready:
- Cross-head screwdriver (size PZ 2 for most furniture fittings)
- Rubber mallet (for gently tapping in dowels)
- Tape measure or folding rule
- Spirit level
- Cordless screwdriver (use only on a very low torque setting)
- Drill and matching drill bit (for wall anchoring)
Step-by-Step Assembly Instructions
Clear a sufficiently large area. Use the packaging cardboard as an underlay to prevent scratches to the finish. This is particularly important when working on a sensitive surface such as a black chest of drawers or a high-gloss front.
Step 1: Inserting Fittings into the Panels
Begin by laying out all side panels, the base, and the top panel flat.
- Insert the wooden dowels into the pre-drilled ends of the cross rails and base panels. If required, apply a tiny drop of wood glue to the dowels to increase stability (optional).
- Screw the connecting bolts of the cam lock fasteners into the designated small holes (usually 5 mm diameter) on the side panels and the top panel.
- Insert the round cam lock housings into the large holes (usually 15 mm) of the corresponding mating parts. Ensure that the small arrow on the housing points towards the edge where the connecting bolt will enter.
Step 2: Installing Drawer Runners
It is considerably easier to attach the drawer runners to the side panels before the carcase is assembled.
- Place the left and right side panels in front of you.
- Position the carcase member of the ball bearing runners over the pre-drilled markings.
- Fix the runners in place with the enclosed wood screws (usually 3.5 mm x 16 mm). Use your PZ screwdriver for this. Ensure the runners are positioned completely level and sit flush with the front edge.
Step 3: Assembling the Carcase
Now the basic framework of the chest of drawers is erected. If you are building a larger model from 100 cm width upwards, a second person is helpful.
- Connect the base panel and the cross rails to one of the side panels, inserting the bolts into the edges.
- Tighten the cam lock fasteners with a half-turn clockwise until the joint is rigid.
- Fit the second side panel and lock the fasteners on this side as well.
- If the model includes furniture feet or plastic glides, screw or tap these into the underside of the base panel now.
- Carefully stand the carcase upright.
- Place the top panel onto the side panels from above and lock the final fasteners.
Step 4: Attaching the Back Panel
The back panel is not merely a visual finish; it provides the furniture with essential structural and angular stability.
- Carefully lay the chest of drawers face down on the cardboard.
- Position the MDF back panel.
- Measure the diagonals of the carcase (from corner to corner). If both measurements are identical, the chest of drawers is perfectly square.
- Nail the back panel firmly in place at intervals of roughly 15 cm. Take care to drive the nails straight so they do not break through the surface of the chipboard.
Step 5: Assembling the Drawers
Whether you are assembling a compact chest of drawers 60 cm wide or a larger model such as a chest of 8 drawers, the procedure for the drawers is repeated.
- Connect the drawer sides to the drawer back (usually with wood screws).
- Slide the thin drawer base into the grooved side and front sections.
- Attach the front panel to the side panels using the cam lock fasteners.
- Screw the narrow mating rail of the ball bearing runners onto the outside lower edges of the drawer sides.
- Fit the handles to the pre-drilled holes on the front panel.
Step 6: Inserting and Aligning Drawers
Slide the fully assembled drawers into the carcase. Align the runners on the drawer precisely with the runners inside the carcase. Push the drawer backwards with gentle pressure until the mechanism audibly engages. If this is a full-extension runner, the drawer can now be pulled out 100% without falling out.
Wall Fixing (Anti-Tip Device)
This step must not be skipped under any circumstances. As soon as multiple drawers are opened simultaneously, the centre of gravity shifts drastically forwards. Particularly with models that have a depth of only 30 cm or substantial designs like a heavy wooden chest of drawers, there is a severe risk of tipping.
- Position the chest of drawers in its final location.
- Level the unit using a spirit level. On uneven floors, small shims under the feet can help.
- Mark the position for the anti-tip bracket on the wall.
- Drill a hole (usually 8 mm, depending on wall construction) and insert a suitable wall plug.
- Fasten the metal angle bracket firmly to the wall and subsequently to the top panel or rear cross rail of the chest of drawers.
Common Pitfalls and Tips
- Stripped screw heads: Always use a matching screwdriver. Using a PH bit in a cross-head screw with a PZ drive quickly damages the screw head.
- Uneven gap reveals: If drawers hang crookedly or stick, the carcase is usually out of level. Check alignment with a spirit level. Another cause can be a back panel that was not nailed on squarely.
- Chipping surface finish when screwing: When fitting handles on a white chest of drawers, tighten screws by hand. Excessive torque from a cordless screwdriver can cause the surface coating around the drill hole to crack.
FAQ – Frequently Asked Questions
How long does it take to assemble the JOELLE chest of drawers? For a standard chest with four to six drawers, DIYers should allow roughly 90 to 120 minutes. Larger models take longer depending on the number of drawers to be assembled.
Can I assemble the chest of drawers without the back panel? No. The back panel is a structural, load-bearing component. Without it, the carcase would collapse under lateral loads (parallelogram effect). The back panel forces the furniture into a rigid 90-degree angle.
The drawers do not close flush, what can I do? First check whether the runners inside the carcase were screwed precisely into the pre-drilled marks. Next, check for any obstructions behind the drawers. Is the carcase plumb? If the unit is twisted, the gaps around the drawer fronts will be misaligned.
Are replacement fittings available if something breaks during assembly? Standard fittings such as wooden dowels, basic cam lock fasteners, or common screws can easily be replaced with standard hardware fittings from a specialist supplier. Pay close attention to the exact diameter and length required (e.g. 15 mm housing, 3.5 x 16 mm screws).
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